Relining with GRP Drainage Pipes at Dusseldorf Airport

Amiblu400m Flowtite GRP relining pipes DN1500 – DN2000 were installed to extend the asset life of Düsseldorf Airport’s stormwater system, making it fit for future generations of planes and air travellers.

At Düsseldorf Airport, Germany’s third-largest airport, the stormwater pipe system is more than 100km long and as complex as the infrastructure of a small town. The network is regularly inspected and evaluated.

With a changing climate and frequent heavy rainfall, regular assessment becomes increasingly important. “Our airport absolutely needs a modern rainwater drainage system. Without regular inspections and rehabilitation works, the security of airport operations would be at risk”, says Boris Opolka, who is responsible for sewer operations and renovation at Düsseldorf Airport.

The airport’s drainage system includes three main pipelines, the largest of which is called “RW Sammler Mitte” (“stormwater collector centre”). It drains large parts of the airport’s apron, taxiways, and runways, as well as the terminal roofs. Built in the 1960s, the collector has been in continuous trouble-free operation for 60 years. To maintain and futureproof its structural capacity and leak-tightness, it was decided to rehabilitate the pipeline in 2019, with sections directly below the runways requiring special attention due to the heavy aircraft loadings.

The contractor Aarsleff Rohrsanierung GmbH were appointed to reline the existing concrete system with Flowtite GRP pipes. Tested and approved by the German Railway for usage under rail tracks, the pipes handle loads and vibrations very well, and these properties are similarly important for airport applications. Thanks to the relatively thin yet extremely stiff pipe walls, the diameter loss is minimal, and the collector’s capacity has been hardly affected. In addition, the material is very durable and, light weight, making it easy to install; a significant deciding factor given the project’s challenges.

A condition of the contract was that the flight schedule for the airport could not be affected, so the works had to take place after all daily operations were completed and before recommencement the following day. The nightshift window was between 11.30pm and 5am and all deliveries had to be coordinated in accordance with the airport’s strict security procedures.

All parties are very pleased with the outcome. “Special projects require especially good communication between all partners to be successful. This was definitely the case here”, concludes project coordinator Holger Hörnemann. Düsseldorf Airport is now well prepared for future stormwater events. Website: Video: Düsseldorf Airport

Country/ City Germany / Düsseldorf
Year of Construction 2019 / 2020
Application Stormwater Drainage
Installation Trenchless / Relining
Technology Amiblu – Flowtite FW
Pipeline Length 400m
Nominal Diameters DN1500, DN1800, DN2000
Nominal Stiffness SN10 000
Client / Asset Owner Düsseldorf International Airport
Contractor Aarsleff Rohrsanierung GmbH
Designer ISAS GmbH

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